High performance liquid metal thermal interface for large volume production

Thermal Interface Materials (TIMs) between microprocessors and heat-sinks are crucial for cooling high performance components at today’s power levels. The focus of TIMs for high power processors has been a thin highly conductive and inert layer that can withstand the thermal expansion mismatch between silicon chips and copper based lids or heat-sinks. This work focuses on a Liquid Metal Thermal Interface (LMTI) developed for high volume production in computer systems.

Compared to the best polymer thermal interface, LMTI boosts the interface conductivity by an order of magnitude. It also minimizes issues of mechanical compliance and load. The paper examines performance of LMTI and reliability aspects that include providing good wetting of the liquid and protection from oxidation and corrosion. It also presents examples of temperature gains obtained with LMTI in actual products, as well as a demonstration of cooling capability in excess of 750 W/cm2 obtained in conjunction with a water cooled heat-sink.

By: Yves Martin; Theodore van Kessel

Published in: RC24372 in 2007

LIMITED DISTRIBUTION NOTICE:

This Research Report is available. This report has been submitted for publication outside of IBM and will probably be copyrighted if accepted for publication. It has been issued as a Research Report for early dissemination of its contents. In view of the transfer of copyright to the outside publisher, its distribution outside of IBM prior to publication should be limited to peer communications and specific requests. After outside publication, requests should be filled only by reprints or legally obtained copies of the article (e.g., payment of royalties). I have read and understand this notice and am a member of the scientific community outside or inside of IBM seeking a single copy only.

rc24372.pdf

Questions about this service can be mailed to reports@us.ibm.com .